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41
Regulators
Emerson Climate Technologies
HP Parallel Piping
Hot Gas Bypass
Demand continues to mount for improved comfort
conditioning combined with lower operating costs. New
architectural designs have created real problems for
contractors and engineers to maintain humidity con-
trol at reduced loads, and to control load variations.
Refrigeration and air conditioning systems are usu-
ally designed to provide a given capacity at maximum
conditions. These operate with little uctuation through-
out a narrow load range. However, only the larger size
machines make any provisions for operation at reduced
capacity. In some systems, integral cylinder unloading,
gas engine drives with variable speed control, or even
several smaller systems, provide a logical solution.
Function – Hot Gas Bypass Method
Many manufacturers now recommend use of a
modulating control valve to provide a metered ow of
compressor discharge gas to the system low side, in a
proportion that will balance the system capacity to the
load demand. This is commonly known as the hot gas
bypass method. It permits full modulation of capacity
on all types of reciprocating compressors, and extends
capacity reduction below the last step of cylinder unload-
ing.
The system must provide a means of bypassing high
pressure refrigerant to the system low pressure side, to
maintain operation at a given minimum suction pres-
sure. Proper bypass control can be accomplished by a
modulating type pressure regulator, which opens on a
decrease in valve outlet pressure.
Operation of Bypass Valves
Bypass pressure regulators are grouped into the fol-
lowing categories:
1. Direct acting conventional port valves (gure 3)
2. Direct acting balanced port valves (gure 4). Any of
these regulators are available with either an adjust-
able setting, or a xed, non adjustable setting.
Figure 4: Balance port CPHE adjustable eld-serviceable
hot gas bypass regulator.
Additional Refrigerant
On most systems, an added refrigerant charge will be
required. It is essential to have enough to completely ll
the condenser for the lowest ambient condition. To accu-
rately determine the added refrigerant charge required
to ll the condenser, nd the total length of condenser
tubing in feet, and multiply by pounds of refrigerant per
foot for a given size tubing.
Factory Settings
The HeadMaster Control is factory-set to provide
an average condensing temperature consistent with
good system performance. The complete type number
includes the service reference code, port size, connec-
tion size and style. When ordering, be sure to specify
the complete type number.
UL File No. SA5312
CSA File No. LR44005
Figure 3: DGRE adjustable hot gas bypass regulator.
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