
54
8. Unscrew the high and low pressure cutout switch-
es.
9. Lift the demand cooling coil off of the injection
valve (if present).
10. Unplug the oil pump sensor lead from the oil pump
sensor. *
11. Remove 2 screws “A” and housing cover nuts
holding front box (2). *
12. Remove the front control box. *
13. Lift off the side box.
14. Remove the injection valve bolt and gaskets from
the compressor.
15. Lift the T-box away from the terminal plate.
Remove the compressor from the rack using prop-
er tools and procedures to assure safety, and to
prevent damage to the rack or other compressors.
5.2.2 Installation of the compressor (2D / 3D)
Note: Service compressors built on or after the fol-
lowing S/N date codes are compatible with
Intelligent Store™ Discus® components:
2D and 3D S/N 04D
4D S/N 05D
1. Mount the new compressor in the rack, lifting and
maneuvering the compressor in a manner to pre-
vent personal injury and damage to other com-
pressors on the rack.
2. Transfer the injection valve adapter (if used) to the
new compressor. Torque 25-30 ft-lb. Use pipe
plug sealing compound.
3. Transfer the temperature sensor plug to the head
of the new compressor. Use pipe plug sealing
compound.
4. Install the T-box anchor screws. Connect motor
wiring, voltage sensing (eyelet connectors), crank
case heater and module power connections. Pass
one power lead through the current relay.
5. Mount injector valve to the adapter on the body.
Using 2 gaskets (under the bolt flange and
between the injector and the adapter) - torque the
bolt to 25 - 30 ft-lb.
6. Put the side box on, loosely fitting screw “B.”
7. Install high pressure cutout (360 PSI) on the head,
and low pressure cutout switch (WHITE DOT - 3
PSI) beside the injector valve. Double Check
Positions!! On most compressors, the high pres-
sure cutout has leads, the low pressure switch
does not.
8. Feed the main harness through the hole in the
front of the side box. Tighten the housing cover
nuts to hold the front box in position. Install com-
munication wire and plug. Use the harness anchor
to hold the harness.
9. Install and tighten screws “A”, and tighten screw
“B” at the T-box.
10. Push on all electrical connections, the oil pump
sensor lead, and connect the temperature probe
ground screw. Note: When the Deutsch plugs are
properly installed there will be a distinct “snap”.
Keys on the side of the plugs prevent improper
orientation. Rotate the plugs 180º if they won’t go
in. They fit snugly.
11. Install and tighten all cover screws (T-box, front
cover, side box cover).
12. Plug in the communication line to the communica-
tion board in the module.
13. Refer to section 3.4, Compressor Naming, to edit
the E2 for changes to the compressor serial num-
ber.
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