
CS800 Series
14
than the outlet pressure setting of the regulator. See
the 289 Series Instruction Manual (D100280X012) for
more information.
Vent Line Installation
The CS800 Series regulators have a 1 or 2-1/2 NPT screened
vent opening in the spring case. If necessary to vent escaping
gas away from the regulator, install a remote vent line in the
spring case tapping. Vent piping should be as short and direct
as possible with a minimum number of bends and elbows. The
remote vent line should have the largest practical diameter. Vent
piping on regulators with internal relief must be large enough to
vent all relief valve discharge to atmosphere without excessive
backpressure and resulting excessive pressure in the regulator.
Ensure piping is properly supported to avoid excessive stress on
the regulator spring case.
The CS800 Series offers optional Token Relief that provides
low-capacity relief which is located in the spring case of the
Primary Regulator. If necessary to vent escaping gas away,
install a remote vent line in the spring case tapping of the
Primary Regulator as described above.
Periodically check all vent openings to be sure that they are
not plugged.
CS800 Series outlet pressure ranges are shown in Table 5.
Outlet pressure greater than 3 psi / 0.21 bar above setpoint
may damage internal parts such as the diaphragm head
and valve disk. The maximum emergency (casing) outlet
pressure is 15 psig / 1.0 bar.
Startup
CAUTION
Pressure gauges should always be used to
monitor downstream pressure during Startup.
With the downstream system depressurized, perform the
following procedure to startup the regulator.
1. Check to see that all appliances are turned off.
2. Slowly open the upstream shut-off valve.
3. Check inlet and outlet pressure for correct values.
4. Check all connections for leaks.
5. Turn on utilization equipment and recheck the pressures.
Adjustment
Note
The range of allowable pressure setting is
stamped on the nameplate. If the required
setting is not within this range, substitute the
correct spring (as shown in Table 5). If the
spring is changed, change the nameplate to
indicate the new pressure range.
Because of the weight of internal regulator
parts, the Red spring, 3.5 to 6 in. w.c. / 9 to
15 mbar spring range (nominal 4 in. w.c. /
10 mbar setting) gives the best pressure control
when the regulator spring barrel is pointed
down. Spring barrel down orientation may
require that vent piping or vent adaptors are
installed to keep the vent pointed down.
For types that include the Integral Monitor
module, refer to the Instruction Manual for
Type TM600 Integral Monitor, document
D103126X012, for Adjustment and Maintenance
of the Integral Monitor. For types that include
the Slam-shut module, refer to the Instruction
Manual for Type VSX8 Slam-shut, document
D103127X012, for Adjustment and Maintenance
of the Slam-shut.
A pressure gauge should always be used to monitor
downstream pressure while adjustments are being made.
1. Remove the closing cap (key 60, Figure 12).
WARNING
!
During setpoint adjustment, do not mistake
the Token Relief Spring Nut (key 46) for the
main spring adjusting screw. Turning the
Token Relief Spring Nut will change the
token relief setting and if rotated
counterclockwise could result in gas
discharge and possible personal injury.
2. To increase the outlet setting, turn the adjusting screw
(key 65, Figure 12) clockwise. To decrease the outlet
setting, turn the adjusting screw counterclockwise.
3. Replace the closing cap or tighten the hex locknut.
Types CS803 and CS823 with Integral
True-Monitor™ Module
When adjusting the primary regulator and integral
True-Monitor for operation, ensure that the pressure
differences between the primary regulator and the integral
True-Monitor shown in Tables 8 and 9 are observed.
For example, if the primary regulator setpoint is set at
7 in. w.c. / 17 mbar, then the integral monitor should be set
at a minimum of 14 in. w.c. / 35 mbar or higher.
To test the integral monitor operation, the primary regulator
setpoint must be adjusted above the integral monitor’s
setpoint to simulate a failure of the primary regulator. If the
spring range of the primary regulator is sufciently high, it
can simply be adjusted above the integral monitor’s setpoint
by following step 2 above. Otherwise, a different spring with
a setpoint higher than the integral monitor’s setpoint must
be installed to check the operation of the integral monitor.
An alternative to using a higher set spring on the primary
regulator is to attach a hand pump and gauge to the primary
regulator vent to pressure load it until its setpoint exceeds
that of the integral True-Monitor.
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