Emerson ZX Manual

ZX Platform Condensing UnitProduct Manual

7ZXI Vapor Injected Scroll CompressorVapor Injection control EXVVapor Injection Tube To CompressorVapor/ Liquid Sub Cooling PHECondensing Unit Handlin

ZX Platform Condensing Unit 8InstallationCopeland ZX condensing units are delivered with a holding charge of neutral gas. The condensing unit should b

9Electrical ConnectionPower Supply The ZX condensing unit electrical connection to the power supply must be made by qualied technicians, who should r

ZX Platform Condensing Unit 10OUTSIDEINSIDE UNITEnd of tubeDuring brazing protect housing with damp clothDuring brazing pull back fire insulationStart

11Adding OilThe simple and ideal way to add oil is to pump the oil into the suction side when the unit is running. Discharge pressure from the unit or

ZX Platform Condensing Unit 12Fault Temporary Shutdown/Auto Restart Lock Out Errors/Manual RestartsPhase Reversal/ Loss Of Phase Incorrect 3 Phase Seq

132-Bit Dip Switch3-Bit Dip SwitchRotary SwitchE2 Control BoardPower Isolation SwitchE2 Power BoardCompressor ContactorDiagnostic ModuleFuse Holder El

ZX Platform Condensing Unit 140123456789ABCDEF123ON12ON① ZXL Low Temperature Unit Only② ZX Medium Tempeture Unit Only③ Temperature Adjust Mode OnlyJ6:

15Defrost Module Function SetTime of Defrost Time of Defrost IntervalRotary Switch1 Time(min) Rotary Switch2 Time(hours)0 0 0 01 5 1 12 10 2 23 15 3

ZX Platform Condensing Unit 16Fault Type Trip Set Point E2 Control Actions Auto Resets Possible Error And SolutionReverse Phase / Loss Of Phase(3 Pha

About Emerson Climate TechnologiesEmerson Climate Technologies, a business segment of Emerson, is the world’s leading provider of heating, air conditi

17E2 Controller Trip Set Points and Actions (ZX-MT and ZXL-LT Units) continuationFault Type Trip Set Point E2 Control Actions Auto Resets Possible Er

ZX Platform Condensing Unit 1812Modulated Fan3Emerson Controller On ZXDZXD Controller AssemblyProgram Mode: browses parameter codes or increase valueH

19ZXD Electronic ControllerZXD Condensing Unit BOMElectronic Controller PartsZXD BOM450 451 461Digital scroll compressor controllerFan speed controlle

ZX Platform Condensing Unit 20LED Function DescriptionONTemperature unit, Celsius degreesON Temperature unit, Fahrenheit degreesON Pressure unit for d

21or to change set value within 30 secpress to memorize new value and Exit, or wait for 30 sec without press any key to memorize value an

ZX Platform Condensing Unit 22Check Running Hours of Each Compressor and Reset Operation Time After Compressor Replacement Press and releaseSEtC va

23Alarm Messaging - Digital Scroll Controller (ZXD)Alarm ModeSet Points Controller Actions Reset RemarksdtLDLT >= dtL after dLd time delay- Compres

ZX Platform Condensing Unit 24ZX Family: Medium Temperature Capacity and Power (kW) at 50 Hz - PFJ/TFDR22 - 50 HzModelAmbient Temperature(oC)Capacity

25ModelAmbient Temperature(oC)Capacity Evaporating Temperature (oC)PowerEvaporating Temperature (oC)-15-10-5 0 5 -15 -10 -5 0 5ZX020027 3.62 4.42 5.36

ZX Platform Condensing Unit 26ZX Family: Medium TemperatureCapacity and Power (kW) at 50 Hz - PFJ/TFDR404A/R507 - 50 HzModelAmbient Temperature(oC)Cap

Index Features and ValueZX Design Platform ...

27ZX Family: Medium TemperatureCapacity and Power (kW) at 60 Hz - TF5/TF7R404A/R507 - 60 HzModelAmbient Temperature(oC)Capacity Evaporating Temperatu

ZX Platform Condensing Unit 28ZXD Family: Digital Medium TemperatureCapacity and Power (kW) at 50 Hz - TFDR22 - 50 HzModelAmbientTemperature(oC)Capaci

29ZXD Family: Digital Medium TemperatureCapacity and Power (kW) at 50 Hz - TFDModelAmbientTemperature(oC)CapacityEvaporating Temperature (oC)Power Eva

ZX Platform Condensing Unit 30ZXL Family: Low TemperatureCapacity and Power (kW) at 50 Hz - TFDR22 - 50 HzModelAmbientTemperature(oC)CapacityEvaporati

31ZXL Family: Low Temperature Capacity and Power (kW) at 60 Hz - TF5/ TF7R22 - 60 HzModelAmbientTemperature(oC)Capacit

ZX Platform Condensing Unit 32ZXL Family: Low TemperatureCapacity and Power (kW) at 50 Hz - TFDR404A/R507 - 50 HzModelAmbientTemperature(oC)CapacityE

33ZXL Family: Low Temperature Capacity and Power (kW) at 60 Hz - TF5/ TF7R404A /R507 - 60 HzModelAmbientTemperature

ZX Platform Condensing Unit 34ZX Family: Medium TemperatureTechnical Data at 50 Hz - PFJFamily ZXNominal Rating Horsepower HP 2 2.5 3 4Model Name ZX02

35ZX Family: Medium TemperatureTechnical Data at 50 Hz - TFDFamily ZXNominal Rating Horsepower HP 2 3 4 5 6 7.5 7.6Model NameZX0200 ZX0300 ZX0400 ZX05

ZX Platform Condensing Unit 36ZX Family: Medium TemperatureTechnical Data at 60 Hz - TF5/TF7Family ZXNominal Rating Horsepower HP 2 3 4 5 6 7.5Model N

1ZX – Reliability PlatformEmerson Climate Technologies has designed the ZX platform CDUs with extended operational capability in tough climatic condit

37ZXD Family: Digital Medium Temperature Technical Data at 50 Hz - TFDFamily ZXDNominal RatingHorsepower HP4 5 6 7.5 7.6Model NameZXD0400 ZXD0500 ZXD0

ZX Platform Condensing Unit 38ZXD Family: Digital Medium TemperatureTechnical Data at 60 Hz - TF7Family ZXNominal Rating Horsepower HP 4 5 6 7.5Model

39ZXL Family: Low TemperatureTechnical Data at 50 Hz - TFDFamily ZXNominal Rating Horsepower HP 2 2.5 3 3.5 4 5 6 7.5Model NameZXL0200 ZXL0250 ZXL0300

ZX Platform Condensing Unit 40ZXL Family: Low TemperatureTechnical Data at 60 Hz - TF5/TF7Family ZXNominal Rating Horsepower HP 2 2.5 3 3.5 4 5 6 7.5M

41BLUEZX Condensing Unit Wiring DiagramPFJ: 220V-50 Hz -1Ph ATTENTION: Unit MUST be grounded!

ZX Platform Condensing Unit 425.Only ZXL TF5 has 4 additional posts on the terminal block.ZX/ZXL Condensing Unit Wiring DiagramTFD: 380V/420V -50 Hz-3

43ZX/ZXL Condensing Unit Wiring DiagramTF5: 200/230V- 50 Hz/ 60 Hz - 3PhATTENTION: Unit MUST be grounded!

ZX Platform Condensing Unit 44ZXD Condensing Unit Wiring Diagram (With Fan Speed Control Function)TFD - 380/420V, 50Hz, 3PhTF7 - 380V, 60Hz, 3Ph052-26

45ZXD Condensing Unit Wiring Diagram (Without Fan Speed Control Function)TFD - 380/420V, 50Hz, 3PhTF7 - 380V, 60Hz, 3Ph052-2677-002012-03-289 11 N10 N

ZX Platform Condensing Unit 46Container Loading, ZX Platform Condensing UnitFamily Model Motor Code Fan Type 20FT 40FT/ 40FT HZXZX0200/E PFJ/TFD/TF5/T

ZX Platform Condensing Unit 2Figure 03. ZX Platform CDU FeaturesStandard Unit Features• Pre-painted enclosures for corrosion protection.• Heavy dut

47PRESSURE TEMPERATURE CHART AT SEA LEVELRed (Bar)=Vacuum Black (Bar)=Vapor Bold (Bar)=LiquidoC R12 R22 R-134aR407A VaporR407A LiquidR404A HP 62R407

ZX Platform Condensing Unit 48PRESSURE TEMPERATURE CHART AT SEA LEVELRed (Bar)=Vacuum Black (Bar)=Vapor Bold (Bar)=LiquidoC R12 R22 R-134aR407A Vapo

Asia 02 A0104 – R00 Issued 5/2012Emerson, Copeland PerformanceAlert and Copeland Scroll are trademarks of Emerson Electric Co. or one of its afliated

3ZX Platform – Scroll SuperiorityScroll compressors deliver atter capacity compared to reciprocating compressor condensing units due to the high volu

ZX Platform Condensing Unit 4NomenclatureZ X L 0 2 0 E - T F D - 4 5 1Unit Family = Medium TempL = Low TempD = Digital Medium Temp2.0 to 7.6 HPE

5EnvelopeZX Family : Medium TemperatureRefrigerant –R404A/ R507, R22Maximum Suction Gas Temperature: 200CR404A/ R507R22 Except ZX0750Ambient Temperat

ZX Platform Condensing Unit 6Physical Layout of the ZX Platform CDUThe unique features of ZX platform CDU as described above are quite different from