Emerson FIELDVUEDVC2000 Manual de instrucciones Pagina 1

www.Fisher.comFisher FIELDVUE DVC2000 Digital ValveControllerThis manual applies toInstrument Level HC, AD, PD ACDevice Type 05 F5Device Revision 1

Instruction ManualD103176X012InstallationApril 201410Figure 2‐1. FIELDVUE DVC2000 Housing VariationsW9015W9591HOUSINGS FOR LINEAR AND ROTARY ACTUATORS

GlossaryApril 2014Instruction ManualD103176X012100

IndexApril 2014Instruction ManualD103176X012101IndexAAC (Auto Calibrate), 3, 60Actuator and Valve Information, 43AD (Advanced Diagnostics), 3, 60Advan

IndexApril 2014Instruction ManualD103176X012102Control Mode, 37Critical NVM Fail, Self Test Failure, enabling to causeinstrument shutdown, 51Critical

IndexApril 2014Instruction ManualD103176X012103GGeneral Information, 41GOST‐R, Russian, Certification, 6GX actuator, converting from fail-open to fail

IndexApril 2014Instruction ManualD103176X012104Mmagnet array, 10, 15Magnet Assemblies, 11Magnet Assembly, 4Magnetic Feedback Assembly, Replacing, 67Ma

IndexApril 2014Instruction ManualD103176X012105Pressure Sensor Failure, 51, 62pressure signal, 84Pressure Units, 29, 42Principle of Operation, 83drive

IndexApril 2014Instruction ManualD103176X012106Travel AccumulatorDisplaying Value, 60Enabling Alert, 48Resetting, 48Travel Accumulator Alert Point, 48

Digital Valve ControllerApril 2014Instruction ManualD103176X012107

DVC2000 Digital Valve ControllerApril 2014Instruction ManualD103176X012108Emerson Process Management Marshalltown, Iowa 50158 USASorocaba, 18087 Brazi

Instruction ManualD103176X012InstallationApril 201411The linear magnet arrays have a valid travel range indicated by arrows molded into the piece. Thi

Instruction ManualD103176X012InstallationApril 201412Sliding-Stem (Linear) Actuators1. Isolate the control valve from the process line pressure and r

Instruction ManualD103176X012InstallationApril 201413Figure 2‐4. Air-to-Open Magnet Array AlignmentW9220ALIGNMENTTEMPLATELINE UP WITH UPPEREXTREME OF

Instruction ManualD103176X012InstallationApril 201414Mounting on GX ActuatorsThe DVC2000 digital valve controller mounts directly on the GX actuator w

Instruction ManualD103176X012InstallationApril 201415If the process and ambient temperatures exceed the limits indicated by zone 2, then the DVC2000 h

Instruction ManualD103176X012InstallationApril 2014165. Tighten the fasteners and remove the alignment template. Continue on with the appropriate ste

Instruction ManualD103176X012InstallationApril 2014178. Check for clearance between the magnet assembly and the DVC2000 feedback slot. The magnet ass

Instruction ManualD103176X012InstallationApril 201418Figure 2‐14. Magnetic Assembly Orientation on Quarter-Turn ActuatorsORIENTATIONAT ONE TRAVELEXTRE

Instruction ManualD103176X012InstallationApril 201419Electrical and Pneumatic Connections The electrical and pneumatic connections on the digital va

Instruction ManualD103176X012DVC2000 Digital Valve ControllerApril 20142General Information 41...HART TagMessageDescriptorDateVal

Instruction ManualD103176X012InstallationApril 201420Wire the digital valve controller as follows:1. Remove the main instrument cover.2. Route the

Instruction ManualD103176X012InstallationApril 201421Position Transmitter On units that are supplied with an integral valve position transmitter, add

Instruction ManualD103176X012InstallationApril 201422

Instruction ManualD103176X012Basic Setup and CalibrationApril 201423Section 3 Basic Setup and Calibration with Local UserInterface3‐3‐The local user i

Instruction ManualD103176X012Basic Setup and CalibrationApril 201424Basic Setup WARNINGChanges to the instrument setup may cause changes in the out

Instruction ManualD103176X012Basic Setup and CalibrationApril 201425Table 3‐2. Actuator Information for SetupActuatorManufacturerActuator Model Actuat

Instruction ManualD103176X012Basic Setup and CalibrationApril 201426Quick Setup When installing the DVC2000 digital valve controller on an actuator f

Instruction ManualD103176X012Basic Setup and CalibrationApril 201427Travel Calibration WARNINGDuring calibration you will be asked to move the valv

Instruction ManualD103176X012Basic Setup and CalibrationApril 201428Tuning WARNINGChanges to the tuning set may cause the valve/actuator assembly t

Instruction ManualD103176X012Basic Setup and CalibrationApril 201429Table 3‐4. Gain Values for Preselected Turning SetsTuning Set Proportional Gain Ve

Instruction ManualD103176X012Introduction and SpecificationsApril 20143Section 1 Introduction and Specifications1‐1‐Scope of ManualThis instruction ma

Instruction ManualD103176X012Basic Setup and CalibrationApril 201430Figure 3‐5. Detailed Setup Flow ChartTUNING""AINPUT RANGELOW  4 MASWITC

Instruction ManualD103176X012Basic Setup and CalibrationApril 201431Figure 3‐6. XMTR SwitchTRANSMITTER SWITCHFOR FAIL SIGNAL+ HIGH (SHOWN) OR- LOWSwit

Instruction ManualD103176X012Basic Setup and CalibrationApril 201432Analog Input Calibration WARNINGDuring calibration you will be asked to move th

Instruction ManualD103176X012Basic Setup and CalibrationApril 201433Position Transmitter Calibration NoteThis procedure will not move the control val

Instruction ManualD103176X012Basic Setup and CalibrationApril 201434Local Control This procedure allows the user to manually control the position of

Instruction ManualD103176X012Basic Setup and CalibrationApril 201435Diagnostic Messages, Codes and DetailsThe DVC2000 digital valve controller is cons

Instruction ManualD103176X012Basic Setup and CalibrationApril 201436

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201437Section 4 Detailed Setup and Calibration via HARTCommunication4‐4‐Detailed Setu

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201438calibration or stroke valve. However, if you abort from a procedure where the i

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201439Table 4‐1. Factory Default Detailed Setup ParametersSetup Parameter Default Set

Instruction ManualD103176X012Introduction and SpecificationsApril 20144Local Interface— The DVC2000 comes standard with a Liquid Crystal Display (LCD)

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201440Setting Protection Field Communicator Setup & Diag > Detailed Setup >

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201441Table 4‐2. Conditions for Modifying FIELDVUE DVC2000 Digital Valve Controller P

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201442D Date—Enter a date with the format MM/DD/YY. Date is a user-defined variable t

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201443Figure 4‐1. Calibrated Travel to Analog Input RelationshipTRAVELRANGEHIGHTRAVEL

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201444Setting Response Field Communicator Setup & Diag > Detailed Setup > R

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201445Figure 4‐2. Travel Target Versus Ranged Set Point, for Various Input Characteri

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201446Travel Limit Lo—Defines the low limit for the travel in percent (%) of ranged t

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201447Setting Travel AlertsSetting High, High-High, Low and Low-Low AlertsFollow the

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201448D Tvl Alrt DB—Travel Alert Deadband is the travel, in percent (%) of ranged tra

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201449Figure 4‐4. Travel Accumulator Deadband (set at 10%)DEADBAND (+/- 5%)DEADBAND E

Instruction ManualD103176X012Introduction and SpecificationsApril 20145Table 1‐1. Specifications Available ConfigurationsJ Integral mounting to th

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201450D Cycle Count—Cycle Counter records the number of times the travel changes dire

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201451Self Test Failures for Instrument Shutdown Field Communicator Setup & Diag

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201452Transmitters/SwitchesField Communicator Setup & Diag > Detailed Setup &g

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201453Tuning WARNINGChanges to the tuning set may cause the valve/actuator assembly

Instruction ManualD103176X012Detailed Setup and CalibrationApril 2014541. Set the current source to the target value shown on the display. The target

Instruction ManualD103176X012Detailed Setup and CalibrationApril 2014552. Place the instrument In Service and verify that the travel properly tracks

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201456If another adjustment is required, repeat step 1. Otherwise, select Done and go

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201457Press OK when you have read the message.6. The value of the output pressure ap

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201458

Instruction ManualD103176X012Viewing Device Variables and DiagnosticsApril 201459Section 5 Viewing Device Variables and Diagnostics5‐5‐Viewing Variabl

Instruction ManualD103176X012Introduction and SpecificationsApril 20146Table 1‐1. Specifications (continued)Other Classifications/CertificationsGOST‐R

Instruction ManualD103176X012Viewing Device Variables and DiagnosticsApril 201460D Tvl Accum—Travel Accumulator contains the total change in travel, i

Instruction ManualD103176X012Viewing Device Variables and DiagnosticsApril 201461Viewing Instrument StatusField Communicator Instrument Status (7)Note

Instruction ManualD103176X012Viewing Device Variables and DiagnosticsApril 201462D Failure Alerts—If a self-test failure has occurred, it will appear

Instruction ManualD103176X012Viewing Device Variables and DiagnosticsApril 201463D Operational Status—This menu item indicates the status of the Opera

Instruction ManualD103176X012Viewing Device Variables and DiagnosticsApril 201464

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X01265Section 6 Maintenance and Troubleshooting6‐6‐The DVC2000 digital valve control

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X01266D Done—Select this if you are done. All ramping is stopped when DONE is select

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X012676. Remove the bolts connecting the DVC2000 housing to the mounting bracket.No

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X01268Removal 1. Remove the main cover.2. Remove three screws that hold the EMI s

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X01269Figure 6‐2. Mounting Frame AssemblyINTERCONNECTBOARD SCREW (1)I/P CONVERTER SC

Instruction ManualD103176X012Introduction and SpecificationsApril 20147Table 1‐2. EMC Summary Results—ImmunityPort Phenomenon Basic Standard Test Leve

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X01270Figure 6‐3. Installation of Conductive GasketCONDUCTIVEGASKETTERMINALBARRIERW8

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X012714. Pull the main electronics straight off of the mounting frame. The board is

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X012727. Remove the two screws holding the pneumatic relay to the mounting frame.8.

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X012732. Check the instrument protection (LCD via pushbuttons and Configure/Calibra

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X01274Checking Voltage Available WARNINGPersonal injury or property damage caused b

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X01275Technical Support ChecklistHave the following information available prior to c

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X01276Mounting1. Actuator application: Sliding Stem? _______ Rotary? _______2.

PartsApril 2014Instruction ManualD103176X01277Section 7 Parts7‐7‐Parts Ordering Whenever corresponding with your Emerson Process Management sales off

PartsApril 2014Instruction ManualD103176X01278Description Part NumberFeedback Array Kit (cont'd)Rotary [kit contains feedback assembly, pointer,

PartsApril 2014Instruction ManualD103176X01279Figure 7‐1. FIELDVUE DVC2000 Digital Valve Controller Assembly, Housing A APPLY LUBRICANT/SEALANTNOTE

Instruction ManualD103176X012Introduction and SpecificationsApril 20148Educational ServicesFor information on available courses for the DVC2000 digita

PartsApril 2014Instruction ManualD103176X01280Figure 7‐2. FIELDVUE DVC2000 Digital Valve Controller Assembly, Housing AGE13174-B, SHEET 2 OF 3 APPL

PartsApril 2014Instruction ManualD103176X01281Figure 7‐3. FIELDVUE DVC2000 Digital Valve Controller Assembly, Housing APOSITIONER ONLYVIEW BSEEVIEW BS

PartsApril 2014Instruction ManualD103176X01282

Principle of OperationApril 2014Instruction ManualD103176X01283Appendix A Principle of OperationA‐1‐DVC2000 Operation The DVC2000 digital valve contro

Principle of OperationApril 2014Instruction ManualD103176X01284D The I/P converter assembly is connected to supply pressure and converts the drive sig

Local Interface Flow Chart/Menu TreesApril 2014Instruction ManualD103176X01285Appendix B Local Interface Flow Chart and Field CommunicatorMenu TreesB‐

Local Interface Flow Chart/Menu TreesApril 2014Instruction ManualD103176X01286Local Interface Flow Chart TRAVEL = 66.8%14.6 MA 0.92 BARQUICK SETUPYBY

Local Interface Flow Chart/Menu TreesApril 2014Instruction ManualD103176X01287YYYYYYYYYYYYYVALVE MAY MOVEPRESS  FOR 3 SECSAVE AND EXIT?PRESS EXIT W/

Local Interface Flow Chart/Menu TreesApril 2014Instruction ManualD103176X01288Field Communicator Fast‐Key Sequence (Instrument Level HC, AD and PD)Fun

Local Interface Flow Chart/Menu TreesApril 2014Instruction ManualD103176X01289Online1 Setup & Diag2 Analog In3 Travel4 Travel SP5 Drive Sgl6 Press

Instruction ManualD103176X012InstallationApril 20149Section 2 Installation2‐2‐InstallationNoteThe DVC2000 is not designed to correct for significant s

Local Interface Flow Chart/Menu TreesApril 2014Instruction ManualD103176X01290Field Communicator Fast‐Key Sequence (Instrument Level AC)Function/Varia

Local Interface Flow Chart/Menu TreesApril 2014Instruction ManualD103176X01291Online1 Setup2 DisplayGeneral1 HART Tag2 Message3 Descriptor4 Date5 Valv

Local Interface Flow Chart/Menu TreesApril 2014Instruction ManualD103176X01292

GlossaryApril 2014Instruction ManualD103176X01293GlossaryAlert PointAn adjustable value that, when exceeded,activates an alert.AlgorithmA set of logic

GlossaryApril 2014Instruction ManualD103176X01294ControllerA device that operates automatically to regulate acontrolled variable.Current‐to‐Pressure (

GlossaryApril 2014Instruction ManualD103176X01295Equal PercentageA valve flow characteristic where equalincrements of valve stem travel produce equalp

GlossaryApril 2014Instruction ManualD103176X01296Instrument ProtectionDetermines if commands from a HART device cancalibrate and/or configure certain

GlossaryApril 2014Instruction ManualD103176X01297Pressure SensorA FIELDVUE instrument internal device thatsenses pneumatic pressure. DVC2000 digitalva

GlossaryApril 2014Instruction ManualD103176X01298Travel Accumulator AlertChecks the difference between the TravelAccumulator value and the Travel Accu

GlossaryApril 2014Instruction ManualD103176X01299Travel LimitA setup parameter that defines the maximumallowable travel (in percent of ranged travel)