Emerson World Class 3000 Manual de usuario

Instruction Bulletin IB-106-300NFX Rev. 4.1WORLD CLASS 3000 OXYGENANALYZER (CENELEC) WITHIFT 3000 INTELLIGENT FIELDTRANSMITTER (CENELEC)World Class

DE0 05934 4-2-94 2

12 345910118736P00015A2111336189745101978002212APPENDIX AXIB-106-300NX SERIES3-7ITEM DESCRIPTION ITEM DESCRIPTION1. Heater Ceramic Rod 6. Connector2.

APPENDIX AXIB-106-300NX SERIES3-8NOTEThe letter "A" is stamped inside the junction boxclose to the calibration tube. The calibration tubema

APPENDIX AXIB-106-300NX SERIES4-1/4-2SECTION IV. REPLACEMENT PARTSTable 4-1. Replacement Parts for Probe.FIGURE andINDEX No. PART NUMBER DESCRIP

APPENDIX BX, REV. 1.2HPS 3000HEATER POWER SUPPLYFIELD MODULE (CENELECAPPROVED VERSION)Instruction Bulletin IB-106-300NX Series Rev. 1.2

APPENDIX BXIB-106-300NX SERIESHIGHLIGHTS OF CHANGESEffective February, 1995 Rev. 1.1PAGE SUMMARY1-2 Figure 1-3. Updated for IB consistency.Effect

APPENDIX BXIB-106-300NX SERIESi/iiTABLE OF CONTENTSSection PageI. DESCRIPTION1-1. Description ...

P00001BAPPENDIX BXIB-106-300NX SERIES1-1Consult Safety Data Sheet 1M03243 forsafety related information.If you reconfigure the equipment for aline vo

ZEROCROSSINGDETECTORTRIACRELAYTO HEATERCOLDJUNCTIONTEMP.PROBE TCSTACK TCCELLLINERELAYTRIACAD590PROBE TCSTACK TCCELL MVTRANSFORMERFROMIFTORCRETOPROBE73

APPENDIX BXIB-106-300NX SERIES1-3/1-41-3. CONNECTIONS TO NEW GENERATION NOTEELECTRONICS (IFT 3000 AND CRE 3000).Use the following informatio

APPENDIX BXIB-106-300NX SERIES2-1Before carrying out any work on theCENELEC approved HPS 3000, consultSafety Data Sheet 1M03243.Install all protectiv

~““““““““““‘““““‘“‘“‘--“---------------””””””~”““““““““““”””””””““““““““““““““““““““““““““”””””, t I t I

SYMPTOM HEATER DOES NOT HEAT UP (DOES NOT INCREASE SET METER’ FOR 50 VAC. PLACE PROBES ON TERMINAL BLOCK J2, ‘FROM PROBE”, PROBE HEATE

SYMPTOM HEATER OVERHEATS. NOTE: ON INITIAL STARTUP THE TEMPERATURE OF THE PROBE MAY OVERHEAT TO A NOMINAL TEMP OF 800°C (480°F). CHECK

APPENDIX BXIB-106-300NX SERIES3-1Consult Safety Data Sheet 1M03243before performing any work on theCENELEC approved HPS 3000.Install all protective e

11010121413154112-PINCONNECTOR6-PINCONNECTOR981818181817272725181817242318172616222228202171717616P00007B161923517NOTE: NOT ALL PARTS SHOWN AREAVA

APPENDIX BXIB-106-300NX SERIES3-3/3-4Consult Safety Data Sheet 1M03243before performing any work on theCENELEC approved HPS 3000.e.Unplug ribbon cab

APPENDIX BXIB-106-300NX SERIES4-1/4-2SECTION IV. REPLACEMENT PARTSTable 4-1. Replacement Parts for Heater Power Supply.FIGURE andINDEX No. PART

APPENDIX DX, REV. 2.1MPS 3000MULTIPROBE TEST GASSEQUENCERInstruction Bulletin IB-106-300NX Series Rev. 2.1WARNINGThe MPS 3000 Multiprobe Test GasS

APPENDIX DXIB-106-300NX SERIESHIGHLIGHTS OF CHANGESEffective February, 1995 Rev. 2PAGE SUMMARY -- General. Updated appendix with new version of M

APPENDIX DXIB-106-300NX SERIESi/iiTABLE OF CONTENTSSection PageI. DESCRIPTION... 1-11-1.

730005APPENDIX DIB-106-300N SERIESIB-106-101N SERIES1-1The MPS 3000 must be installed in a non-hazardous, explosive-safe environment.SECTION I. DESC

IB-106-300NFXHIGHLIGHTS OF CHANGESEffective June, 1997 Rev. 4PAGE SUMMARY -- General. Added snubber version of probe to manual. Text and art chang

POWERSUPPLYREGULATORTUBESOLENOID MANIFOLD HOSEADAPTERCABLE GRIPTERMINATIONBOARDROTOMETERAPPENDIX DIB-106-300N SERIESIB-106-101N SERIES1-2Figure 1-2.

PROBE(END VIEW)TEST GASCHECKVALVEPROBESIGNAL CONNECTIONSMPS-ELECTRONICSPACKAGE SIGNALCONNECTIONSMPSINSTRUMENTAIR INTEST GAS 1(HIGH O2)TEST GAS 2(LOW O

NOTES: 1. MPS 3000 IS NOT CENELECCERTIFIED, BUT THE Z-PURGEOPTION IS AVAILABLE.2. DIMENSIONS ARE IN MILLIMETERSWITH INCHES IN PARENTH

APPENDIX DXIB-106-300NX SERIES2-1Install all protective equipment coversand safety ground leads after trouble-shooting. Failure to replace covers andg

SOLENOID ISOPERATING NORMALLY.SET METER* FOR 50 VDC.PLACE PROBES ONTERMINAL BLOCK J2, CALRET, AND J1 HI GAS.SOLENOID IS RECEIVING24 VDC.PLACE PROBES F

APPENDIX DXIB-106-300NX SERIES3-1Install all protective equipment coversand safety ground leads after equipmentrepair or service. Failure to install c

494950535341315414345411716181526274248464240303022353637213243358575960562144451920425143524762615523383925242328 29 56364679813121110APPENDIX DXIB-1

APPENDIX DXIB-106-300NX SERIES3-3Disconnect and lock out power beforeworking on any electrical components.LEGEND FOR FIGURE 3-1ITEM DESCRIPTION ITE

APPENDIX DXIB-106-300NX SERIES3-4Disconnect and lock out power beforeworking on any electrical components.3-5. PRESSURE REGULATOR MAINTENANCE.c.Loos

APPENDIX DXIB-106-300NX SERIES4-1/4-2SECTION IV. REPLACEMENT PARTSTable 4-1. Replacement Parts for the Multiprobe Test Gas Sequencer.FIGURE andINDE

IB-106-300NFXiROSEMOUNT WARRANTYRosemount warrants that the equipment manufactured and sold by it will, upon shipment, be free of defectsin workmansh

APPENDIX EX, REV. 1.3IFT 3000INTELLIGENT FIELDTRANSMITTERInstruction Bulletin IB-106-300NX Series Rev. 1.3

Appendix EXIB-106-300NX SeriesHIGHLIGHTS OF CHANGESEffective February, 1995 Rev. 1.1PAGE SUMMARY1-3 Figure 1-2. Updated for IB consistency.2-3 Figu

Appendix EXIB-106-300NX Seriesi/iiTABLE OF CONTENTSSection PageI. DESCRIPTION1-1. Description ...

Appendix EXIB-106-300NX Series1-1See Safety Data Sheet 1M03296 for safetyrelated information.ROSEMOUNTSECTION I. DESCRIPTION1-1. DESCRIPTION. The R

Appendix EXIB-106-300NX Series1-2See Safety Data Sheet 1M03296 for safetyrelated information.Table 1-1. Specifications for Intelligent Field Transmit

Appendix EXIB-106-300NX Series1-3/1-4PROBEIFTZEROCROSSINGDETECTORTRIACRELAYTO HEATERCOLDJUNCTIONTEMP.PROBE TCSTACK TCCELLLINERELAYTRIACAD590PROBE TCS

Appendix EXIB-106-300NX Series2-1Consult Safety Data Sheet 1M03296before performing any work on theCENELEC approved IFT 3000.Install all protective eq

SYMPTOM - MICROPROCESSOR BOARD LED IS OFF SET METER’ FOR 300 VAC. PLACE PROBES ON TERMINAL BLOCK J5. METER INDICATES CURRENT LINE SET

YESYESOXYGEN ANALYZERSYSTEM IS EQUIPPEDWITH HPS 3000.CHECK JUMPERS JM6 ONMICROPROCESSOR BOARDAND JM1 ON INTERCONNECTBOARD ARE INSTALLED. CHECK JUMPER

Appendix EXIB-106-300NX Series2-4Table 2-1. GUI Equipped IFT Fault Finding.SYMPTOM COMPONENT FAILURE1. Display is blank. Possible failure within IFT

IB-106-300NFXiiIB-106-300NFXiiHighlights an operation or maintenanceprocedure, practice, condition,statement, etc., that if not strictlyobserved, coul

Appendix EXIB-106-300NX Series3-1See Safety Data Sheet 1M03296 forsafety related information.Install all protective equipment coversand safety ground

/’ 2 / I / , / / NOTE: NOT ALL PARTS SHOWN ARE AVAILABLE FOR PURCHASE SEPARATELY. FOR A LIST OF AVAILABLE PARTS, SEE TABLE 4-1. / Figur

Appendix EXIB-106-300NX Series3-3See Safety Data Sheet 1M03296 forsafety related information.LEGEND FOR FIGURE 3-11. Cable 9. Liner Assembly 17. Mo

3-5. MICROPROCESSOR BOARD REPLACEMENT. microprocessor board if IFT is equipped with GUI or LDP. ;..., Se+&kfety ‘Data Sheet lM03296

i. Close liner assembly front panel (22) and secure by turning l/4 turn fastener (21) clockwise. j. Close cover door (13) and secure

\ / / POOffiE B. IFT Front Panel with LDP Figure 3-2. IFT Front Panel, Exploded View (Sheet 2 of 2) i. Close cover door (13, Figure 3

Appendix EXIB-106-300NX Series4-1/4-2SECTION IV. REPLACEMENT PARTSTable 4-1. Replacement Parts for the Intelligent Field Transmitter.FIGURE andIND

APPENDIX JXHART COMMUNICATORMODEL 275D9EIFT 3000 APPLICATIONSInstruction Bulletin IB-106-300NX Rev. 1.0

APPENDIX JXIB-106-300NX SERIESHIGHLIGHTS OF CHANGESEffective January, 1997 Rev. 1.0PAGE SUMMARY2-1 Insert warning concerning protective equipment c

APPENDIX JXIB-106-300NX SERIESi/iiTABLE OF CONTENTSSection PageI DESCRIPTION1-1. Component Checklist of Typical HART Communicator Package ...

IB-106-300NFXiiiIMPORTANTSAFETY INSTRUCTIONS FOR THE WIRING ANDINSTALLATION OF THIS APPARATUSThe following safety instructions apply specifical

APPENDIX JXIB-106-300NX SERIES1-1See Safety Data Sheet 1M03296 for safetyrelated information.1234567o8910686001SECTION I. DESCRIPTION1-1. COMPONEN

APPENDIX JXIB-106-300NX SERIES1-2b. Device Description. The HART (HighwayAddressable Remote Transducer) Communicatoris a hand-held communications i

RL250 >_ΩLOOP CONNECTORSUSE INTERFACE00275 0013 ONLYSERIAL PORT & BATTERYCHARGER MUSTNOT BE USED INHAZARDOUS AREASSERIAL PORTINTELLIGENT FIELD

APPENDIX JXIB-106-300NX SERIES2-2Consult Safety Data Sheet 1M03296 beforeperforming any work on the CENELECapproved IFT 3000.HART connections must b

APPENDIX JXIB-106-300NX SERIES2-3/2-4RL< 250 ΩINTELLIGENT FIELD TRANSMITTER IFT 3000LOOP CONNECTORSUSE INTERFACE00275 0013 ONLYSERIAL PORT &

APPENDIX JXIB-106-300NX SERIES3-1See Safety Data Sheet 1M03296 for safetyrelated information.SECTION III. OPERATION3-1. OFF-LINE AND ON-LINE O

O2 valueEFF valueStack tempO2 Cell tempCJ tempVIEW FLDDEV VARSPV isO2 value% O2 outputPROCESSVARIABLESDIAG/SERVICEVIEW PV-AoutVIEW OUTPUTVARSVIE

DEVICE SETUPPVPV AOPV LRVPV URV(CONTINUED ONSHEET 3)TagASSIGNPV & SVSELECT O2RANGESet O2 XFER FNDEVICEINFORMATIONPV isSV isNormal URVNorma

DEVICE SETUPPVPV AOPV LRVPV URV(CONTINUED FROMSHEET 2)ManufacturerModelDev idTagDescriptorMessageDateFinal asmbly numSnsr s/nFld dev revHardware

APPENDIX JXIB-106-300NX SERIES4-1Consult Safety Data Sheet 1M03296before performing any work on theCENELEC approved IFT 3000.Install all protective

IB-106-300NFXivBELANGRIJKVeiligheidsvoorschriften voor de aansluiting en installatie van dit toestel.De hierna volgende veiligheidsvoorschriften zijn

I YES I YES REPLACE BATTERIES. IF APPLICABLE, RECHARGE NiCad BATTERIES. VERIFY HART IS CONFIGURED FOR IFT. REFERENCE OFF-LINE CONFIGURATION

NONONONONONOYESYESYESYESYESYES>ISLOADRESISTANCE250 OHMS?(CONTINUED FROMSHEET 1 OF 2)CONNECT THE HART UNITTO THE 4-20 mA SIGNALLOOP. RE

APPENDIX JXIB-106-300NX SERIES5-1/5-2SECTION V. RETURNING EQUIPMENT TO THE FACTORY5-1.If factory repair of defective equipment is required,d.E

IB-106-300NFXvVIGTIGTSikkerhedsinstruktion for tilslutning og installering af dette udstyr.Følgende sikkerhedsinstruktioner gælder specifikt i alle EU

IB-106-300NFXviBELANGRIJKVeiligheidsinstructies voor de bedrading en installatie van dit apparaat.Voor alle EU lidstaten zijn de volgende veiligheidsi

IB-106-300NFXviiTÄRKEÄÄTurvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa.Seuraavat ohjeet pätevät erityisesti EU:n

lNTRoDUCT’oN: THIS SAFRY DATA SHEm APPLIES TO INTELEGENT FIELD TRANSMllTER (Im3000), NPE No. 11105691. THE APPARATUS IS CERTIFIED EEx

IB-106-300NFXviiiIMPORTANTConsignes de sécurité concernant le raccordement et l’installation de cet appareil.Les consignes de sécurité ci-dessous s’ad

IB-106-300NFXixWichtigSicherheitshinweise für den Anschluß und die Installation dieser Geräte.Die folgenden Sicherheitshinweise sind in allen Mitglied

IB-106-300NFXxIMPORTANTENorme di sicurezza per il cablaggio e l’installazione dello strumento.Le seguenti norme di sicurezza si applicano specificatam

IB-106-300NFXxiVIKTIGSikkerhetsinstruks for tilkobling og installasjon av dette utstyret.Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU me

IB-106-300NFXxiiIMPORTANTEInstruções de segurança para ligação e instalação deste aparelho.As seguintes instruções de segurança aplicam-se especificam

IB-106-300NFXxiiiIMPORTANTEInstrucciones de seguridad para el montaje y cableado de este aparato.Las siguientes instrucciones de seguridad , son de ap

IB-106-300NFXxivVIKTIGTSäkerhetsföreskrifter för kablage och installation av denna apparat.Följande säkerhetsföreskrifter är tillämpliga för samtliga

IB-106-300NFXxv/xvi

IB-106-300NFXxviiIB-106-300NFXxviiTABLE OF CONTENTSSection PageProbe Safety Data Sheet (1M03226)HPS 3000 Safety Data Sheet (1M03243)IFT 3000 Safety

IB-106-300NFXxviiiIB-106-300NFXxviiiTABLE OF CONTENTS (Continued)Section PageAPPENDIX AX. WORLD CLASS 3000 OXYGEN ANALYZER (PROBE) (CENELEC APPROVE

~~ow67 . 13/12/93 1 DEDQ5937 7-4-94 2 (6) EXlSTlNG WESTlNGHOUSE/ROSEMOUNT SUPPLIED CABLE: ON EARLIER INSTALLATIONS WESTINGHOUSE/ROSEMOUNT S

IB-106-300NFX1-1The IFT 3000, Oxygen Analyzer (Probe),and probe abrasive shield are heavy.Lifting and carrying procedures shouldtake account of this w

IB-106-300NFX1-2b. System Description. The Rosemount OxygenAnalyzer (Probe) is designed to measure the netconcentration of oxygen in an industrial pro

IB-106-300NFX1-3It is important that printed circuitboards and integrated circuits arehandled only when adequate antistaticprecautions have been taken

IB-106-300NFX1-4After selecting the probe mounting location,provision should be made for a platform where theprobe can be easily serviced. The intelli

IB-106-300NFX1-5TEST GAS 1TEST GAS 2INST. AIRSUPPLY}OPTIONSREFERENCE AIR*NOTE: THE MPS 3000 MUST BEINSTALLED IN A NON-HAZARDOUSEXPLOSIVE FREE ENVIRONM

IB-106-300NFX1-6*MPS 3000TEST GASSEQUENCERHPS 3000HPS 3000(OPTIONAL)(OPTIONAL)2-Conductor T/CWire [46 (150) max](optional)Line VoltageLine VoltageLine

IB-106-300NFX2-1Before probe installations, consult probeSafety Data Sheet 1M03226.The probe and probe abrasive shield areheavy. Use proper lifting an

BOTTTOM VIEWCENELEC APPROVED WORLD CLASS PROBE WITH SNUBBER DIFFUSORABABVIEW A-AVIEW B-BDIM "A"2380000676 (3.0)DIA MAXDIM "B"REMOV

1.52 (0.06) THK GASKET(P/N 4507C52H03)FURNISHED INHARDWARE PACKAGEDIFFUSOR/DUSTSEAL HUB(P/N 1U05677G03)NOTE: DIMENSIONS ARE IN MILLIMETERSWITH INCHES

BOTTTOM VIEWOPTIONALCERAMICDIFFUSOR WITH VEE DEFLECTORABABVIEW A-AVIEW B-BDIM "A"2380001176 (3.0)DIA MAXDIM "B"REMOVAL ENVELOPE200

JD) 05554 17-2-9,’ 1 ‘NTRoDUCTIoN: THIS SAFRY DATA SHEET APPUES TO BOTH, HEATER POWER SUPPLY 3000 (HPS3000), lYPE No. 1 U05667 AND TO

NOTE: DIMENSIONS ARE IN MILLIMETERSWITH INCHES IN PARENTHESESUNLESS OTHERWISE INDICATED.P00006DIMENSIONSMM(IN.)TABLE IV. MOUNTING PLATE:PROBE TO STAC

PROBE MOUNTINGABRASIVE SHIELD MOUNTINGINSTALLATION FOR MASONRYWALL STACK CONSTRUCTIONINSTALLATION FOR METALWALL STACK OR DUCTCONSTRUCTION13 (0.50)95 (

APEXFILTERGAS FLOWDIRECTIONVEEDEFLECTORCERAMICDIFFUSIONELEMENTVEEDEFLECTORSETSCREW23800008IB-106-300NFX2-74. If using the optional ceramic diffuserele

17300016TO PROBEJUNCTION BOXREF GAS SET263C152G011 FLOWMETER 0.2-2.0 SCFH 771B635H022 2" PRESSURE G

310 (12.2)EXTERNALEARTHINTERNALEARTHFUSESNOTES: ALL DIMENSIONS ARE IN MILLIMETERS WITH INCHES IN PARENTHESES UNLESSOTHERWISE INDICATED.FUSES SHOWN (F3

ALWAYS DISCONNECT LINE VOLTAGEFROM INTELLIGENT FIELD TRANSMITTERBEFORE CHANGING JUMPERS.JUMPERCONFIGURATIONLINE VOLTAGESELECTIONJUMPER(INSTALL)PROBE H

P00011THIS TERMINAL BLOCKIS A 44VAC OUTPUTSPECIFICALLY FORPOWERING THEWC 3000 PROBE.!IB-106-300NFX2-11Figure 2-6. IFT Power Supply Board Jum

LG. BRGN/YEBLSHIELDSHIELDSHIELDCAL RETNO GASLO GASHI GASIN GASSHIELDSHIELDSTACK TC -STACK TC +PROBEMV+PROBE MV -PROBE TC +PROBE TC -GNRDWHSM.BRWHSM. B

P00013IB-106-300NFX2-13Figure 2-8. IFT Microprocessor Board Jumper Configuration

IB-106-300NFX2-14BIT BUS ADDRESS JUMPER(Not Used) JM1, JM2, JM3, JM4BIT BUS JUMPERResistor TerminatedResistor Not TerminatedInstall JM5Remove JM

(6) EXlSTlNG WESTlNGHOUSE,‘ROSEMOUNT SUPPLIED .CABLEz ON EARUER INSTALLATIONS WESTlNGHOUSE/ROSEMOUNT SUPPUED A CABLE mwEEN THE DIGITAL ELEC

221133445566778899101011111212131314141515161617171818191920202121222223232424OK-COMOK-NOK1-COMK1-NOK2-COMK2-NOANOUT-ANOUT+STACK T/CSTACK T/CPROBE T/C

253(9.96)233(9.17)120(4.72)157(6.18)216.0(8.50)264.0(10.39)EExd IIC T6ENCLOSURE14.22 (0.56) DIAMTG HOLE (2 PLS)NOTE: DIMENSIONS ARE IN MILLIMETERSWIT

+++++++++---------BKWHJ9J8J3J2 J1TRIAC RELAYSTACKTCANALOGHEATERPROBEMVPROBEMVPROBETCPROBETCAD590SM. BR CELL+RD HTR TC +WH CELL -GN HTR TC -LG. BRBLGN/

j I------.----.---‘--_“--__“___-_______---__ -7 I - I I I I I I I. I I I I I I I I I I I I I I I 50391leC MICROPROCESSOR BOARD O - 3D39122G lz Jl

219007IB-106-300NFX2-19If you reconfigure the equipment for a line voltage other than the one marked on the seriallabel and the mains filter of the po

3D3 080G REV JM8JM6JM3JM7JM5JM4JM2JM1219008IB-106-300NFX2-20Before supplying power to the heaterpower supply, verify that jumpers JM3and JM6 are rem

HIGH CALGAS INLOW CALGAS INTEST GASOUTREF AIROUTINSTRAIRREF AIROUTREF AIROUTREF AIROUTTEST GASOUTTEST GASOUTTEST GASOUTPROBE 1 PROBE 2 PROBE 3 PROBE42

IB-106-300NFX2-22Do not use 100% nitrogen as a low (zero)gas. It is suggested that the low gas bebetween 0.4% and 2.0% O . Do not use2gases with hydro

IB-106-300NFX2-23Figure 2-19. MPS Electrical Connections

IB-106-300NFX2-24If the ducts will be washed down during outage, MAKE SURE to powerdown the probes and remove them from the wash area.NOTEUpon comple

lNTRoD”C~oN: THIS SAFEIY DATA SHEET APPUES TO WC3000 lNSlTU OXYGEN ANALYSER (pROBE),MPE No. lUO5680. THIS OXYGEN ANALYSER IS CERTlFlE

The blind version has no display and no keypad. With this version, an external HART communica- tions device is required. Refer to

IB-106-300NFX3-2MENU, SUB-MENU,HELP ORPARAMETER NAME MESSAGEPROBE DATA Press ENTER key toaccess DATA menu.CALIBRATE O2The CAL menu isused to startcali

IB-106-300NFX3-3Table 3-2. Main MenuMENU SELECTION DESCRIPTIONPROBE DATA Refer to Table 3-3.CALIBRATE O2Refer to Table 3-4.SETUP Refer to Table 3-5.

2MAIN MENUPROBE DATA CALIBRATE O PROCESS DATA DIAGNOSTIC DATAPERFORMCALIBRATIONVIEW CONSTANTSCALIBRATIONSTATUSO EFFICIENCYSTACK TEMPTEMPERATUREVOLTAGE

22SETUPCALIBRATION O CALCULATION O ALARMSHIGH GASLOW GASAUTO CALOUTPUT TRACKSCAL INTRVLNEXT CALGAS TIMEPURGE TIMERES ALARMSLOPECONSTANTSET

IB-106-300NFX3-6Table 3-4. CALIBRATE O Sub-Menu.2SUB-MENU SETUP SETTINGSELECTION (SEE TABLE 3-4) DISPLAY DESCRIPTIONPerformAuto Cal in Probe Setup

IB-106-300NFX3-7Ensure the correct voltage is selected when using HPS 3000 with either WC 3000 probes or 218probes. Refer to Figure 2-14, Jumper Selec

IB-106-300NFX3-83-10. SYSTEM CALIBRATION.the Latest Calibration registers are copieda. Overview. The primary purpose of an oxygenanalyzer is to give

IB-106-300NFX3-9Do not use 100% nitrogen as a zero gas.It is suggested that gas for the zero bebetween 0.4% and 2.0% O . Do not use2gases with hydroca

REFERENCE AIRCONNECTIONREFERENCEAIRSETFLOW METERINSTR.AIRINLEAK TIGHTVALVES2 SCFH5 SCFHPROBE(END VIEW)CALIBRATEIN-PLACEFITTINGCHECKVALVEREG8.0%O20.4%O

m 05934 =A 4-2-94 2 (3) CORROSION AND ABRASION: 0 PROBE TUBE (ITEM 1): TO PROVlDE RESISTANCE AGAlNST THE EFFECTS OF CORROSIOI AND ABRA

TEST GASKIT #1(P/N 6296A27G01)629100IB-106-300NFX3-11Do not use 100% nitrogen as a zero gas.It is suggested that gas for the zero bebetween 0.4% an

CALIBRATEIN PLACECONNECTIONPUSHBUTTONREGULATORWITH CONTENTSGAGE - SET 5 SCFHCHECKVALVENOTE: PROBE CALIBRATION GASFITTING HAS A SEAL CAP THATMUST BE IN

PROBE(END VIEW)IFTTEST GASCHECKVALVEPROBESIGNAL CONNECTIONSMPS-IFTSIGNALCONNECTIONSMPSINSTRUMENTAIR INNOTE: 1. THE MPS CAN BE USED WITH UPTO F

IB-106-300NFX3-142. Fully Automatic Calibration Setup. In order (g) Abort Time 0:00for the IFT system to calibrate automatically,the following param

SECTION IV. LDP OPERATION Consult Safety Data Sheet, lMG3&& i before performing any work on the CENELEC approved IFT,3000. 4-1.

IB-106-300NFX4-2Consult Safety Data Sheet 1M03296 beforeperforming any work on the CENELECapproved IFT 3000. change are H (high test gas) and L (low t

IB-106-300NFX4-3/4-4Table 4-1. LDP Defaults.PARAMETER DEFAULT PARAMETER DEFAULTProbe Calibration Efficiency Calc.High Gas 8.0% Enable Calc. NOLow Ga

IB-106-300NFX5-1Consult Safety Data Sheet 1M03296before performing any work on theCENELEC approved IFT 3000. Install all protective equipment coversan

IB-106-300NFX5-2Consult Safety Data Sheet 1M03296before performing any work on theCENELEC approved IFT 3000. 5-3. SYSTEM TROUBLESHOOTING. The IFT

IB-106-300NFX6-1/6-2SECTION VI. RETURNING EQUIPMENT TO THE FACTORY6-1.If factory repair of defective equipment is required,proceed as follows:a.

(4) BREATHING DMCES: EACH OF THE THREE BULKHEAD UNION FlTilNGS (ITEM 8) HAS BEEN ~rrr~~ wmi A CAPILLARY ARRAY, (BREATHING DEVICE):

IB-106-300NFXI-1/I-2INDEXThis index is an alphabetized listing of parts, terms, andprocedures having to do with the World Class 3000 OxygenAnalyzer wi

APPENDIX AXWORLD CLASS 3000OXYGEN ANALYZERPROBE (CENELECAPPROVED VERSION)Instruction Bulletin IB-106-300NX Series Rev. 2

APPENDIX AXIB-106-300NX SERIESHIGHLIGHTS OF CHANGESEffective June, 1997 Rev. 2PAGE SUMMARY -- General. Added snubber version of probe to manual.

APPENDIX AXIB-106-300NX SERIESiTABLE OF CONTENTSSection PageI. DESCRIPTION1-1. Oxygen Analyzer (Probe) - General ...

APPENDIX AXIB-106-300NX SERIES1-0DONOTOPENWHILEENERGISEDSEELABELBEFOREOPENING12345678910111219780003242322212019181715141316BANOTES:1.2.3.SEE SAFETY

APPENDIX AXIB-106-300NX SERIES1-1Consult Safety Data Sheet 1M03226 forprobe safety related information.DONOTOPENWHILEENERGISEDSEELABELBEFOREOPENINGPR

APPENDIX AXIB-106-300NX SERIES1-2The Flame Arrestor and Flame ArrestorHub are among the critical componentsin this type of protection (FlameproofEncl

APPENDIX AXIB-106-300NX SERIES1-3Failure to follow the instructions in thismanual could cause danger to personneland equipment. Read and followinstru

APPENDIX AXIB-106-300NX SERIES1-4Do not attempt to remove a process gassample through either gas fitting. Hotgases from the process would damage gash

APPENDIX AXIB-106-300NX SERIES1-5/1-6DRAINAAVIEW ‘A-A'ELECTCABLECALGASREFGASGROUP NOTEAB3FT6FTGAS TUBE PICK-UPGAS TUBE PICK-UPGROUP NOTEMAT&apos

(7) (6) CABLE ENTRYZ CABLE ENTRY TO MIS APPARTUS IS VIA THE l/2’* NPT CABLE .__3.J. ME CABLE ENTRY MUST M THE ENCLOSlIRE. ROSEMOUNT CAN

APPENDIX AXIB-106-300NX SERIES2-1Before conducting any work on theprobe, consult probe Safety Data Sheet1M03226.Install all protective equipment cove

APPENDIX AXIB-106-300NX SERIES2-2Table 2-1. Fault Finding.SYMPTOM CHECK FAULT REMEDY1. No response to oxygenconcentration changewhen:Heater is cold

APPENDIX AXIB-106-300NX SERIES2-3?????CHECK CELL MVTERMINALS 1 & 2IN PROBEJUNCTION BOXDOES CELL MVCORRESPOND WITHEXPECTED O2CONCENTRATIONMEANS LO

APPENDIX AXIB-106-300NX SERIES2-4P00009ACHECK HEATER FUSE AND TRIACOUTPUT TO HEATER.HEATER MAY BE DEAD. THERMOCOUPLEMAY BE READING STACK TEMPERATURE.

APPENDIX AXIB-106-300NX SERIES3-1If the ducts will be washed down during outage, MAKE SURE to power down the probesand remove them from the wash are

CALIBRATIONGAS FITTINGGROUND WIRE(GREEN)GROUND WIRE(GREEN)CELL EXTENSIONWIRE (ORANGE)THERMOCOUPLE WIRE (+)(YELLOW CHROMEL)THERMOCOUPLE WIRE (-)(RED AL

PROBE TUBE (NOT INCLUDED IN KIT)CORRUGATEDSEALRETAINERSOCKET HEAD CAP SCREWCELL ENDFLANGE ASSEMBLYCALIBRATIONTUBE INSERT730010CALIBRATIONTUBE PASS

OPTIONAL CERAMICDIFFUSION ELEMENTVEEDEFLECTORHUBPINWRENCHSETSCREWRETAINERCEMENTPORTCEMENTFILLET21240026APPENDIX AXIB-106-300NX SERIES3-4Wear heat res

PROBEJUNCTION BOXHOSEHOSECLAMPBACKPLATEMOUNTINGSCREWP00013AHEATERSCREWSSTRUTGUIDELOOPSCONTACT ANDTHERMOCOUPLEASSEMBLYSPRINGCLIPBACKPLATEMOUNTINGHARDW

APPENDIX AXIB-106-300NX SERIES3-6Be very careful when handling contactand thermocouple assembly. The ceramicrod in this assembly is fragile.Before ca